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feedpellet0 posted an update 3 hours, 1 minute ago
In the process of substance feed production, the safe as well as typical manufacturing of the poultry feed pellet making equipment is very crucial, since the fowl feed pelletizer completely finishes the preparation of the chicken feed pellet making maker. Yet in real production, because of various factors, it is simple to create a thick and difficult material in between the ring die and journalism roller. The pressure roller can not extrude the product from the die hole, to make sure that the ring die of the poultry equipment is stuck or slipped, creating the usual obstruction of the chicken pellet mill.
Via on-site analysis of multi-equipment and also multi-material, the factors for equipment obstruction are as follows:.
1. The die roll space is not ideal.
The void between the die rolls is as well huge, resulting in an exceedingly thick material layer between the die rolls, uneven distribution, unequal stress roll anxiety, and also easy slippage. When the extrusion Resources of the die roller on the material is less than the resistance of the internal wall surface of the die opening to the product, the product can not be squeezed out, which will trigger obstruction. In order to minimize blocking, focus needs to be paid to adjusting the gap between the die rolls throughout production.
When readjusting, it is best to form a state of closeness, rotation and non-rotation of the pressure roller and also the ring die. According to observation, the void is generally 3-5mm. In this process, the experience as well as change feeling of the fowl feed pellet making equipment are extremely vital.
2. The effect of heavy steam.
The most excellent production problems in the manufacturing process of pellet feed appropriate resources water, great steam high quality and adequate conditioning time. Appropriate use of completely dry saturated vapor granules can properly enhance the result of the chicken feed pellet granulator as well as the high quality of the granulated material. In order to make sure excellent fragment high quality and also high result, along with the regular operation of each transmission part of the chicken feed equipment, the quality of completely dry saturated heavy steam entering the conditioner of the fowl feed pellet making machine should also be guaranteed.
Appropriate saturated steam has softening and lubricating impact in the granulation process, which can enhance efficiency, reduce frictional heat energy, and also extend the life span of ring die; it can reduce power intake and also promote starch gelation. Fiber-to-fiber bonding; it can improve the bit forming rate, reduce powder, make the product look smooth and tidy, as well as boost item competitiveness.
The low quality of the heavy steam makes the wetness of the product too expensive when it leaves the conditioner, and also when it gets in the bit dental caries, it is simple to cause blockage of the die hole, as well as the pressure roller slips, causing clog.
Specifically:.
① Insufficient vapor stress and also high water material can conveniently trigger the material to soak up too much water. At the same time, when the stress is reduced, the temperature level of the material is also reduced throughout conditioning, the starch can not be gelatinized well, as well as the granulation effect is poor;.
② The steam stress is unsteady, fluctuating high and low, and the product conditioning is unstable, causing large fluctuations in the current of the fowl feed making machine, irregular thirst of the product, and easy blockage in the regular production procedure.
The poultry feed pellet making machine must always focus on aspects such as steam pressure, conditioner feed rate, and so on, to stay clear of extreme moisture in material conditioning brought on by vapor pressure and also water material. At the same time, in order to lower the variety of blockages caused by vapor quality, the boiler room need to supply premium, steady dry saturated heavy steam. In the production process, the poultry feed granulator need to constantly focus on the dampness content of the quenched and tempered material, which can be judged by a simple approach. The particular technique is: order the material of the conditioner, hold it by hand, as well as launch it.
3. The impact of conditioning result.
In food pellet machine to make pellet feed fulfill the affordable demands of the marketplace, its exceptional high quality needs to be ensured. The conditioning effect of the material before granulation is really crucial, due to the fact that it straight affects the result as well as quality of the chicken feed pellet making device, specifically the water security of special marine items is an vital sign.
If the material can not be completely conditioned and matured before granulation, it is tough to guarantee the water stability index. The supposed conditioning refers to the pretreatment of powder materials before granulation, which is the procedure of fully stirring and taking in the powder to be granulated and an appropriate quantity of vapor in the conditioner.
Select the conditioning devices that satisfies the technical needs, to ensure that the material can be fully mixed as well as combined with vapor in the conditioner to attain the result of softening the product and also gelatinizing starch, which is conducive to the compression molding of powder and also produces certified products.
The poultry feed pellet making device conditioner needs a extended period of warmth preservation, heating and humidification, as well as the variety of layers can be set up in any kind of mix as required to ensure that the product can completely satisfy the demands of conditioning, boost the surface area and also interior top quality of the granular material, as well as boost its water resistance in water. At gemco wood pellet mill , the most ideal conditioning effect can be achieved by utilizing the technique of Modulator+ Qualifier+ Modulator.
Via on-site debugging, the variety of clogs of the poultry feed pellet making machine can be decreased by adjusting the steam. As the boiler devices has been formed, the vapor given has actually been established. Pay attention to the treatment technique of water vapor in the vapor pipe, attempt to exclude the condensed water in the heavy steam pipeline, and the heavy steam pressure at the front end of the conditioner need to be extremely steady.