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pelletmill5 posted an update 2 hours, 20 minutes ago
In the process of substance feed manufacturing, the safe and also typical manufacturing of the fowl feed pellet making maker is very essential, because the fowl feed pelletizer completely finishes the prep work of the chicken feed pellet making maker. However in actual production, because of numerous factors, it is easy to develop a thick and also hard product between the ring die and the pressing roller. The pressure roller can not squeeze out the product from the die opening, to make sure that the ring die of the chicken device is stuck or slid, triggering the usual clog of the chicken pellet mill.
Through on-site evaluation of multi-equipment as well as multi-material, the factors for equipment clog are as adheres to:.
1. small pellet mill die roll void is not suitable.
The space between the die rolls is too large, leading to an exceedingly thick material layer in between the die rolls, unequal distribution, irregular pressure roll stress and anxiety, and also simple slippage. Once the extrusion force of the die roller on the material is less than the resistance of the inner wall of the die hole to the material, the product can not be squeezed out, which will certainly create clog. In order to reduce clogging, focus must be paid to readjusting the void in between the die rolls during manufacturing.
When readjusting, it is best to form a state of nearness, turning and non-rotation of the pressure roller as well as the ring die. According to observation, the gap is generally 3-5mm. In this procedure, the experience as well as change feeling of the chicken feed pellet making equipment are very essential.
2. The impact of steam.
One of the most perfect manufacturing problems in the production process of pellet feed are suitable resources water, great steam top quality as well as adequate conditioning time. Appropriate use of dry saturated vapor granules can successfully boost the outcome of the fowl feed pellet granulator as well as the top quality of the granulated material. In order to ensure good particle high quality and also high result, in addition to the normal procedure of each transmission part of the chicken feed equipment, the high quality of completely dry saturated steam getting in the conditioner of the poultry feed pellet making maker should likewise be guaranteed.
Suitable saturated vapor has conditioning as well as lubricating result in the granulation process, which can improve efficiency, lower frictional heat, and lengthen the service life of ring die; it can lower power consumption and advertise starch gelation. Fiber-to-fiber bonding; it can improve the bit forming rate, reduce powder, make the product appearance smooth as well as tidy, and improve item competitiveness.
The poor quality of the steam makes the wetness of the material expensive when it leaves the conditioner, and when it goes into the bit dental caries, it is simple to trigger obstruction of the die opening, and also the pressure roller slides, triggering clog.
Especially:.
① Not enough heavy steam stress and also high water content can quickly cause the product to absorb way too much water. At the same time, when the stress is low, the temperature of the product is likewise low throughout conditioning, the starch can not be gelatinized well, and also the granulation result is poor;.
② The heavy steam stress is unsteady, fluctuating high and low, as well as the material conditioning is unstable, causing large variations in the current of the chicken feed making maker, uneven thirst of the product, and very easy blockage in the typical production process.
The chicken feed pellet making device needs to constantly take note of factors such as steam pressure, conditioner feed rate, etc, to stay clear of extreme moisture in material conditioning triggered by steam pressure as well as water material. At the same time, in order to reduce the number of obstructions caused by vapor quality, the boiler room should offer high-grade, steady dry saturated vapor. In the production procedure, the fowl feed granulator ought to constantly pay attention to the dampness content of the appeased and also solidified material, which can be judged by a basic technique. The details method is: get hold of the product of the conditioner, hold it by hand, as well as launch it.
3. The influence of conditioning impact.
In order to make pellet feed satisfy the affordable demands of the market, its superb high quality must be assured. The conditioning result of the material before granulation is very important, because it directly affects the result and also quality of the fowl feed pellet making device, particularly the water security of special water items is an important sign.
If the material can not be totally conditioned as well as developed prior to granulation, it is hard to ensure the water stability index. The supposed conditioning refers to the pretreatment of powder materials before granulation, which is the process of totally stirring and soaking up the powder to be granulated as well as an proper quantity of heavy steam in the conditioner.
Select rabbit pellet making machine that meets the technological requirements, to make sure that the product can be completely mixed and combined with heavy steam in the conditioner to achieve the effect of softening the product as well as gelatinizing starch, which is conducive to the compression molding of powder and generates qualified items.
The fowl feed pellet making maker conditioner calls for a long period of warm preservation, home heating and also humidification, as well as the variety of layers can be installed in any type of mix as needed to make certain that the material can totally meet the demands of conditioning, enhance the surface area as well as interior high quality of the granular material, as well as enhance its water resistance in water. Presently, the most suitable conditioning impact can be achieved by using the method of Modulator+ Qualifier+ Modulator.
Via on-site debugging, the variety of clogs of the poultry feed pellet making machine can be lowered by readjusting the steam. As the boiler equipment has actually been developed, the vapor provided has been figured out. Focus on the therapy method of water vapor in the heavy steam pipe, attempt to exclude the compressed water in the vapor pipe, and the steam pressure at the front end of the conditioner ought to be very steady.